Bespoke cable assembly design may involve more detail than you may imagine. Making connections is all that’s required, right? Is there anything complex about that? Ignorance during the design phase might result in unintended malfunctions or improper functioning later on.
When examining the cable assembly’s design, there are several key factors to take into account. We’ll go over a few of the things that need to be taken care of throughout the design phase in this blog article.
The majority of conductors in a cable assembly are useful to transfer data or power between boards or wires. Power transmission usually requires greater current requirements, and the design heavily considers the selection of conductors and shielding. In data transmission, shielding is frequently the most crucial factor to take into account.
There are electrical requirements for data lines as well, however they are not as great as there are for power connections. There are three primary considerations when selecting a wire: the required voltage and current, the wire’s impedance, and the wire gauge. Since each of these elements will affect the others, it is crucial to take them into account.
The choice of using stranded or solid core wires is another design consideration. Higher power ratings can be handled by solid core wires, but they come at the expense of reduced flexibility. Because it is less expensive than a stranded core wire, you will also be able to save some money.
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